Honda Civic Service Manual: Clutch Pedal Assembly Removal and Installation (M/T)
2111A0
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Clutch Pedal Position Switch Connector |
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1.
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Disconnect the connectors.
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1.
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Remove the harness clip (A).
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2.
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Pry out the lock pin (B).
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3.
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Pull the clevis pin (C) out of the clevis.
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4.
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Remove the clutch pedal assembly (D).
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| 3. |
Clutch Pedal Position Switch |
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1.
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Remove clutch pedal position switch A.
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2.
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Remove clutch pedal position switch B.
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| 1. |
Clutch Pedal Position Switch |
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1.
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Loosely install clutch pedal position switch A.
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NOTE:
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Do not let clutch pedal position switch A contact
the clutch pedal.
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Make sure the installation position of clutch
pedal position switch A is correct.
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2.
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Loosely install clutch pedal position switch B.
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NOTE:
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Do not let clutch pedal position switch B contact
the clutch pedal.
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Make sure the installation position of clutch
pedal position switch B is correct.
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1.
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Install the clutch pedal assembly (A).
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NOTE: Tighten the nuts and the bolt in the numbered sequence
shown to the specified torque.
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2.
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Connect the clevis (B) to the clutch pedal, then apply multipurpose
grease between the clutch pedal and the clevis.
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NOTE: Wipe off any excess grease.
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3.
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Apply multipurpose grease to the clevis pin (C).
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4.
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Slide the clevis pin into the clevis.
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5.
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Install the lock pin (D).
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6.
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Install the harness clip (E).
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| 3. |
Clutch Pedal Position Switch Connector |
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1.
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Connect the connectors.
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| 4. |
Clutch Pedal Stroke Check |
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1.
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Disconnect the clutch pedal position switch B connector.
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2.
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Loosen the clutch pedal position switch B locknut (A).
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3.
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Back off clutch pedal position switch B until it no longer touches
the clutch pedal (C).
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4.
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Pull the clutch pedal by hand, then turn clutch pedal position
switch B until it contacts the clutch pedal.
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5.
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Turn in clutch pedal position switch B an additional 3/4 to 1
turn.
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6.
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Make sure the clutch pedal height did not change.
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7.
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While holding clutch pedal position switch B, tighten the locknut.
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8.
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Connect the clutch pedal position switch B connector.
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9.
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Measure the clutch pedal stroke (A).
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(A) Clutch Pedal Stroke:
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125－135 mm (4.92－5.31 in)
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(B) Clutch Pedal Free Play (Reference):
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7－18 mm (0.28－0.71 in)
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(C) Clutch Pedal Height (Reference)*:
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Without clutch pedal pad cover
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151.8 mm
(5.976 in)
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With clutch pedal pad cover
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156 mm
(6.14 in)
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*: Measure the clutch pedal height from right side middle of
the clutch pedal cover or the clutch pedal pad cover (D) to the
floor without the insulation.
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(E) Clutch Pedal Disengagement Height (Reference)*:
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Without clutch pedal pad cover
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66.7－75.0 mm
(2.626－2.953 in)
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With clutch pedal pad cover
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69.7－78.1 mm
(2.744－3.075 in)
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*: Measure the clutch pedal disengagement height from right side
middle of the clutch pedal cover or the clutch pedal pad cover (D)
to the floor without the insulation.
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| 5. |
Clutch Master Cylinder Push Rod Inspection |
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 17inasmm
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1.
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If the clutch pedal stroke is not within the standard: Inspect
the length (A) of the clutch master cylinder push rod to the figure
as shown.
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1.
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Connect the HDS to the data link connector (DLC) (A) located
under the driver's side of the dashboard.
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2.
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Turn the ignition switch to ON (II).
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3.
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Make sure the HDS communicates with the vehicle. If it does not
communicate, go to the DLC circuit troubleshooting.
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| 7. |
Clutch Pedal Position Switch A Adjustment |
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1.
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Loosen the clutch pedal position switch A locknut (B).
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2.
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Fully press the clutch pedal to the floor, then release the clutch
pedal 17.5－22.5 mm (0.689－0.886 in) and hold it there.
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NOTE: Measure the clutch pedal height from middle of the clutch
pedal cover or the clutch pedal pad cover (C).
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3.
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Check CLUTCH PEDAL POSITION SWITCH A in the PGM-FI DATA LIST
with the HDS.
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4.
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Adjust clutch pedal position switch A when the HDS screen indicates
CLOSE to OPEN.
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NOTE: Be careful not to twist the wire.
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5.
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While holding clutch pedal position switch A, tighten the locknut.
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6.
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Check the clutch pedal does not contact to the clutch pedal position
switch A body when fully pressing the clutch pedal to the floor.
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1.
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Check the clutch operation.
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211101
NOTE:
Use fender covers to avoid damaging painted surfaces.
...
726121
1.
Clutch Pedal Position Switch B
1.
Remove clutch pedal position switch B.
...
See also:
Honda Civic Owners Manual. Reporting Safety Defects
In the U.S.
If you believe that your vehicle has a defect which could cause a crash or could
cause injury or death, you
should immediately inform the National Highway Traffic Safety Administration (NHTSA)
in addition to
notifying American Honda Motor Co., Inc.
If NHTSA receives similar c ...
Clutch Master Cylinder Removal and Installation (R18Z1 M/T)
Clutch Pedal Position Switch B Removal and Installation